Catch turbine and substation anomalies early
Turbines, transformers, and substations operate continuously and fail rarely, but when they do the cascade can take service down for thousands of customers. Haltless catches anomalies in rotating equipment and electrical signatures days before they escalate into outages.
EQUIPMENT WE MONITOR
Four asset families that ship with day-one connector support. No proprietary sensors, no custom integration sprint.
Compressor stages, combustor sections, and generator-end bearings tracked through casing vibration and exhaust gas temperature.
Dissolved gas analysis trends, oil temperature, and tap-changer cycles monitored continuously for early signs of insulation breakdown.
Circuit breakers, current transformers, and busbar protection IEDs read over IEC 61850 mapped through the edge agent.
Turbine bearings, generator stators, and head-gate hydraulics tracked through pressure, vibration, and exciter current.
FAILURE MODES WE CATCH
Three deterministic detectors run in parallel against every reading. These are the failure modes they tend to flag early in this industry.
Vibration drift on turbine and generator bearings flagged via z-score against rolling baselines.
Oil temperature rise and gas evolution caught by rate-of-change before the protection relay trips.
EWMA on busbar and connection-point temperatures finds loose joints and degraded contacts.
INDUSTRY CONTEXT
Substations run thirty-year-old equipment alongside last year's protection IEDs, and a single bus fault can take service down for tens of thousands of customers. Regulatory reporting under ENTSO-E and national grid codes makes every incident a public record. Haltless ties the early-warning signal to the protective device, the work order, and the signoff so the post-event review is one trail, not seven Excel files.
Vibration, thermal, and current signatures flagged before they cascade into a stoppage.
A 40MB Python agent runs on any Linux box next to your existing PLCs. No new sensors required.
Open APIs and pre-built connectors for SAP, Maximo, ServiceNow, and Jira route alerts straight into work orders.
Connect Haltless to your existing PLCs, run a pilot on up to ten machines, and see the explainable health score on your own equipment. No new hardware, no proprietary sensors, no consultants.
