Keep filling, packaging, and CIP lines running
Filling lines, packaging machines, and CIP systems run on tight production schedules with little tolerance for downtime. A single jammed conveyor can ruin a shift's output. Haltless monitors continuous-flow processing equipment so you keep every line running through every shift.
EQUIPMENT WE MONITOR
Four asset families that ship with day-one connector support. No proprietary sensors, no custom integration sprint.
Servo-driven fillers, capper torque heads, and carrier conveyors monitored on cycle time, capping torque, and motor current.
Cartoners, case sealers, and palletisers tracked through chain-wear signatures, vacuum loss, and end-effector torque.
Clean-in-place loops monitored for caustic and acid concentration, flow turbulence, and heat-exchanger shell-side temperature.
Reciprocating and screw compressors tracked through discharge pressure, oil temperature, and motor current for early surge detection.
FAILURE MODES WE CATCH
Three deterministic detectors run in parallel against every reading. These are the failure modes they tend to flag early in this industry.
Slow leaks in suction-cup circuits caught through rate-of-change on vacuum line pressure.
Out-of-range concentration or temperature on a CIP loop flagged before the next run begins.
Discharge pressure oscillation on refrigeration compressors caught hours before a surge trip.
INDUSTRY CONTEXT
Food and beverage plants run on tight shift schedules with HACCP-compliant traceability and weekly CIP audits. A jammed conveyor or an undocumented sanitation cycle becomes a quality complaint within hours. Haltless gives the production line manager a health score every shift and a digitally signed CIP completion record that drops straight into the food-safety audit folder.
Vibration, thermal, and current signatures flagged before they cascade into a stoppage.
A 40MB Python agent runs on any Linux box next to your existing PLCs. No new sensors required.
Open APIs and pre-built connectors for SAP, Maximo, ServiceNow, and Jira route alerts straight into work orders.
Connect Haltless to your existing PLCs, validate the explainable health score on your own equipment, and we come back with a tailored quote. No new hardware, no proprietary sensors, no consultants.
COMMON QUESTIONS
Every score change, alert and signoff signs into an append-only HMAC-SHA256 chain with a per-tenant sequence, retained for seven years and verifiable offline. That is evidence you can hand an auditor, not a replacement for your HACCP plan.
Compressor surge precursors already appear in what the pack’s own controller publishes: suction pressure, discharge temperature and motor current. The edge agent reads those tags, so the common case needs no new instrumentation.
A cleaning cycle can look like an anomaly to any detector that is not told otherwise. Because every flag traces back to the specific reading and threshold that produced it, you can see which metric moved and rule the cycle out, instead of losing trust in the whole alert stream.
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