STOP UNPLANNED DOWNTIME
Haltless connects to your machines in minutes, learns normal behavior, and alerts your team before failures happen, not after. Deploy on any hardware. No data science degree required.
UNPLANNED DOWNTIME IS DESTROYING YOUR MARGINS
The average manufacturer loses $250,000 per hour during unplanned downtime. Reactive maintenance, fixing machines after they break, is the norm, but it's the most expensive way to operate. Your maintenance team is always fighting fires instead of preventing them. Vibration anomalies, thermal drift, current spikes, they're all there in the data. You just can't see them yet.
- Equipment failures happen without warning, stopping production lines
- Root cause analysis takes hours or days after the fact
- Maintenance schedules are based on calendar time, not machine condition
PREDICT FAILURES DAYS BEFORE THEY HAPPEN
Haltless installs a lightweight edge agent on any Linux machine alongside your equipment. It reads your sensors via Modbus, OPC-UA, or CSV/JSON, establishes baselines automatically, and uses AI anomaly detection to spot deviations before they become failures. Your team gets alerted with a specific recommendation, not just "something's wrong."
- Condition-based alerts: act on machine state, not calendar schedules
- Automatic baseline learning: no manual threshold configuration
- Actionable recommendations: bearing inspect, lubrication check, thermal scan
- Works on existing infrastructure: no new hardware required
EVERYTHING YOUR TEAM NEEDS TO ELIMINATE DOWNTIME
Real-Time Anomaly Detection
AI baseline learning detects deviations in vibration, temperature, current, and pressure, flagging issues days before failure. Statistical sigma-based detection with configurable sensitivity.
Edge Agent Deployment
A 40MB Python agent installs on any Linux machine in minutes. Supports Modbus TCP/RTU, OPC-UA, CSV, and JSON data sources. Runs offline with local buffering, data syncs when connectivity restores.
Alert Rules & Routing
Configure custom alert rules per machine, per metric. Route critical alerts to Slack, email, or webhook. Set severity thresholds, cooldown periods, and escalation paths.
Machine Groups & Fleet View
Organize machines by production line, plant, or department. Get a live fleet overview showing which machines are healthy, degraded, or offline. Filter and drill down instantly.
Maintenance Scheduling
Schedule planned maintenance windows linked to specific machines and alerts. Assign work orders, track completion, and build a maintenance history that informs future scheduling.
Downtime Analytics
Every unplanned stop is logged automatically. Track MTBF (mean time between failures), MTTR (mean time to repair), and downtime cost by machine, line, or facility. Export to CSV.
RUNNING IN PRODUCTION IN UNDER AN HOUR
No consultants, no custom integrations, no 6-month onboarding. If you have a machine and a Linux box next to it, you're ready.
Step 01 - CONNECT YOUR MACHINES
Install the Haltless edge agent on a Linux device alongside your equipment. Point it at your Modbus or OPC-UA endpoints in a single YAML config file. The agent starts collecting sensor data immediately.
Step 02 - AI LEARNS YOUR BASELINE
Within 24–72 hours of normal operation, Haltless automatically learns what "healthy" looks like for each sensor on each machine. No manual threshold configuration. The model adapts as machine behavior changes over time.
Step 03 - GET ALERTED BEFORE FAILURE
When sensor readings deviate from baseline beyond your configured threshold, Haltless fires an alert with the affected machine, sensor, deviation magnitude, and a recommended action. Your team acts before the machine stops.
START FREE. SCALE AS YOU GROW.
No hidden fees, no per-seat pricing, no surprise bills. Pay for machines monitored, not users.
FREE
- Up to 3 machines
- 7-day data retention
- Real-time anomaly detection
- Basic alert rules (email)
- Community support
PRO
- Up to 50 machines
- 365-day data retention
- Advanced alert routing (Slack, webhook, email)
- Custom alert rules & thresholds
- Downtime analytics & CSV export
- Maintenance scheduling
- Priority email support
ENTERPRISE
- Unlimited machines
- 10-year data retention
- SSO / SAML authentication
- Role-based access control (Admin / Operator / Viewer)
- Custom data retention policies
- Dedicated onboarding engineer
- SLA with uptime guarantee
- On-premise deployment option
STOP REACTING. START PREDICTING.
Join manufacturing teams who've cut unplanned downtime by 68% on average. Deploy your first machine monitor in under 15 minutes, free, no credit card required.